Welcome: AIX Boiler Company
Language: Chinese ∷  English

Enamel & Glass Lined Reaction Kettle

Aix Boiler OEM factory supplies open-type enamel/glass-lined reactors, open-top quick-release, easy cleaning & maintenance, high-silicon enamel corrosion resistance, complying with GB/T 150 & GB/T 25025, suitable for chemical, pharmaceutical, food, dye industries, support customization.

Aix Boiler open-type enamel/glass-lined reactor operates based on the core principles of atmospheric/low-pressure open reaction, jacket circulation heat exchange, and mechanical stirring for uniform mixing. The reactor lid and body adopt a flange quick-release structure, which can be quickly disassembled to realize large-particle feeding, thorough inner wall cleaning, and internal maintenance, completing various chemical and pharmaceutical processes such as hydrolysis, neutralization, crystallization, mixing, emulsification, and extraction in an open or semi-closed environment. The equipment uses Q245R/Q345R special steel plates for pressure vessels as the base body, and the inner wall is sprayed with high-silicon glass-lined enamel (SiO₂ content ≥78%), which is sintered in a 920℃ high-temperature electric furnace to form a dense, smooth, and strong-adhesion glass protective layer, combining the high strength of the steel tank and the strong corrosion resistance of the glass-lined layer. This product is designed and manufactured in strict accordance with the GB/T 150 "Pressure Vessels" and GB/T 25025 "Technical Conditions for Glass-Lined Equipment" standards. Each piece of equipment passes a kerosene leak test, non-destructive testing, hydrostatic test, and electric spark test before leaving the factory. As the main product independently developed and produced by the Aix Boiler OEM factory, this product has no middleman price difference, supports comprehensive non-standard customization, adapts to scenarios with frequent material replacement and batch production, and has been widely used in the chemical, pharmaceutical, food, dye, fine chemical, and other industries, serving more than 2,000 enterprises nationwide.

1. Core Basic Parameter Table

Parameter ItemSpecification DetailsRemarksExecutive Standard
BrandAix BoilerIndependent brand of the OEM factory, independently R&D and producedEnterprise Standard + National Standard
Structure TypeOpen-Type (Flange Quick-Release)The reactor lid can be quickly disassembled for feeding, cleaning, and maintenanceGB/T 25025-2010
Nominal Volume50L—50000LSmall test reactors below 50L or large reactors above 50000L can be customized on demandGB/T 150
Design PressureInner Tank 0.4MPa, Jacket 0.6MPaA high-pressure version (max 1.0MPa) can be customized, meeting the requirements of Class I pressure vesselsGB/T 150
Design TemperatureInner Tank/Jacket -20℃—200℃Resistant to sudden temperature changes (no cracks from -20℃ to 100℃)GB/T 25025-2010
Base MaterialQ245R/Q345R Special Steel Plates for Pressure VesselsHigh strength, deformation resistance, suitable for industrial production conditionsGB/T 713-2014
Warranty Period12 MonthsOfficial after-sales service of the OEM factory; can be extended to 24 months for a feeEnterprise After-Sales Standard

2. Glass-Lined Lining Performance Parameter Table

Performance ItemAix Product IndexNational Standard RequirementTest Method
Enamel Thickness0.8-1.2mm (Uniformity ≤±0.1mm)0.6-1.5mmCoating Thickness Gauge Test
SiO₂ Content≥78%≥75%Component Analysis Method
Adhesion≥3.5MPa≥3.0MPaCross-Cut Test + Tensile Test
Impact Strength≥2.5J/cm²≥2.0J/cm²Impact Tester Test
Acid ResistanceNo corrosion or peeling after soaking in 20% H₂SO₄ at room temperature for 72hNo corrosion after soaking in 20% H₂SO₄ at room temperature for 48hImmersion Test
Alkali ResistanceNo corrosion or discoloration after soaking in 10% NaOH at room temperature for 72hNo corrosion after soaking in 10% NaOH at room temperature for 48hImmersion Test
Electric Spark Test20kV, No Pinholes, No Discharge Phenomenon15kV, No PinholesElectric Spark Tester Test

3. Stirring System Parameter Table

Stirring TypeApplicable ViscositySpeed Range (r/min)Motor Power (kW)Material
Paddle Stirring≤500mPa·s30-1501.1-15Glass-Lined + Stainless Steel
Anchor Stirring500-5000mPa·s20-1003-30Glass-Lined + Stainless Steel
Frame Stirring5000-10000mPa·s15-805.5-55Glass-Lined + Stainless Steel
Turbine Stirring≤1000mPa·s50-2002.2-22Glass-Lined + Stainless Steel
Propeller Stirring≤300mPa·s80-3001.1-11Glass-Lined + Stainless Steel

4. Jacket Heat Exchange System Parameter Table

Heat Exchange MethodHeat Exchange Area (m²)Medium TypeHeating Rate (℃/min)Cooling Rate (℃/min)
Steam Heat Exchange0.5-150 (Matched by Volume)Saturated Steam (0.1-0.6MPa)1.2-2.50.8-1.5
Heat Transfer Oil Heat Exchange0.5-150 (Matched by Volume)Heat Transfer Oil (≤300℃)0.8-1.80.5-1.2
Cooling Water Heat Exchange0.5-150 (Matched by Volume)Cooling Water (5-30℃)-1.0-2.0
Refrigerant Heat Exchange0.5-150 (Matched by Volume)Refrigerant (-20℃-10℃)-0.6-1.3

5. Equipment Size Parameter Table for Different Volumes

Nominal Volume (L)Tank Diameter (mm)Tank Height (mm)Total Equipment Height (mm)Equipment Weight (kg)Jacket Volume (L)
5050060012008520
50090012002200420180
1000120015002800850350
500020002200400032001800
1000026002800520068003800
500004500480088003200019000

6. Sealing System Parameter Table

Seal TypeSeal MaterialApplicable Pressure (MPa)Applicable Temperature (℃)Leakage (ml/h)Service Life (h)
Gasket Seal (Standard Type)PTFE Gasket0-0.4-20-2000≥3000
Gasket Seal (Corrosion-Resistant Type)Fluororubber Gasket0-0.6-20-2200≥4000
Mechanical Seal (Optional)Graphite + Silicon Carbide0-0.6-20-200≤0.5≥8000

7. Product Performance Comparison Table (Aix vs Ordinary Manufacturers)

Comparison ItemAix Boiler (OEM Factory)Ordinary ManufacturersAdvantage Performance
Enamel Uniformity±0.1mm±0.2mmNot prone to local corrosion and chipping, with a longer service life
Heat Transfer Efficiency≥85%70%-75%Saves energy consumption and shortens the reaction cycle by 20%
Quick-Release ConvenienceLid opening/closing can be completed in 5 minutes15-20 minutesImproves material replacement and cleaning efficiency, reducing labor costs
Quality Inspection Pass Rate100%85%-90%Stable quality, worry-free acceptance
Customization Cycle7-15 days15-30 daysFast delivery, shortening the production cycle
After-Sales Response TimeWithin 24 hours48-72 hoursQuickly solves faults and reduces downtime losses
Price AdvantageDirect supply from the OEM factory, no middleman price differenceThrough 1-2 levels of middlemenHigh cost-effectiveness, reducing procurement costs

8. Product Structure and Core Advantages

The overall structure of the Aix open-type enamel/glass-lined reactor is compact, consisting of the reactor body, glass-lined layer, jacket heat exchange system, stirring system, transmission device, sealing components, and safety accessories. Its core advantages focus on the open quick-release structure and the quality control of the OEM factory. The quick-release flange design allows quick disassembly of the reactor lid without complex tools, solving the pain points of inconvenient feeding, difficult cleaning, and cumbersome internal maintenance of closed reactors, which is especially suitable for scenarios with frequent material replacement and batch production. The high-silicon glass-lined layer is sintered at 920℃ high temperature, with a smooth and dense enamel surface, no pinholes or cracks, resistant to corrosion by various media such as organic acids, inorganic alkalis, and organic solvents. The inner wall does not adhere to materials and is easy to clean, meeting the hygienic production requirements of the pharmaceutical and food industries.

As an OEM factory for reactors, Aix Boiler has a standardized production workshop and professional glass-lined sintering equipment. From raw material selection, steel plate cutting, and welding forming to enamel spraying, high-temperature sintering, and finished product inspection, each process is fully controlled by professional personnel to ensure that each piece of equipment meets national standards. Compared with ordinary OEM products on the market, this product has stronger enamel adhesion and more uniform thickness, which is not prone to peeling or chipping after long-term use, and its service life can reach 8-10 years, far exceeding the 3-5 years of ordinary manufacturers. At the same time, we support comprehensive non-standard customization of volume, pressure, temperature, stirring form, heating method, etc., and can tailor suitable open reactor solutions according to the personalized needs of different industries and processes.

9. Applicable Industries and After-Sales Guarantee

This product is widely used in the chemical, pharmaceutical, pesticide, food, dye, pigment, fine chemical, and other industries, suitable for various processes such as hydrolysis, neutralization, crystallization, mixing, emulsification, extraction, and polymerization, and can meet the full-scenario needs from small-scale experiments and pilot tests to large-scale industrial batch production. The equipment is easy to install, simple to operate, stable in operation, low in noise, and low in later maintenance costs, and daily maintenance can be completed without professional technical personnel.

As an OEM factory for open-type enamel/glass-lined reactors, Aix Boiler provides one-stop after-sales service, including free scheme design, on-site installation and commissioning, operator training, 12-month warranty, lifelong maintenance, and rapid supply of accessories, with 7×24-hour technical response, comprehensively solving user usage problems and ensuring continuous and stable production operation. We have always adhered to the business philosophy of "quality first, integrity-based", and with the advantage of the OEM factory, we provide customers with cost-effective and highly reliable reaction equipment, helping customers reduce production costs and improve production efficiency.

Choose the Aix Boiler open-type enamel/glass-lined reactor, choose OEM factory quality, high corrosion resistance, and comprehensive after-sales guarantee. Welcome customers to call for consultation, conduct on-site inspections, and negotiate customized cooperation!

INQUIRY

Scan the qr codeclose
the qr code