Aix Boiler OEM factory supplies open-type enamel/glass-lined reactors, open-top quick-release, easy cleaning & maintenance, high-silicon enamel corrosion resistance, complying with GB/T 150 & GB/T 25025, suitable for chemical, pharmaceutical, food, dye industries, support customization.
Aix Boiler open-type enamel/glass-lined reactor operates based on the core principles of atmospheric/low-pressure open reaction, jacket circulation heat exchange, and mechanical stirring for uniform mixing. The reactor lid and body adopt a flange quick-release structure, which can be quickly disassembled to realize large-particle feeding, thorough inner wall cleaning, and internal maintenance, completing various chemical and pharmaceutical processes such as hydrolysis, neutralization, crystallization, mixing, emulsification, and extraction in an open or semi-closed environment. The equipment uses Q245R/Q345R special steel plates for pressure vessels as the base body, and the inner wall is sprayed with high-silicon glass-lined enamel (SiO₂ content ≥78%), which is sintered in a 920℃ high-temperature electric furnace to form a dense, smooth, and strong-adhesion glass protective layer, combining the high strength of the steel tank and the strong corrosion resistance of the glass-lined layer. This product is designed and manufactured in strict accordance with the GB/T 150 "Pressure Vessels" and GB/T 25025 "Technical Conditions for Glass-Lined Equipment" standards. Each piece of equipment passes a kerosene leak test, non-destructive testing, hydrostatic test, and electric spark test before leaving the factory. As the main product independently developed and produced by the Aix Boiler OEM factory, this product has no middleman price difference, supports comprehensive non-standard customization, adapts to scenarios with frequent material replacement and batch production, and has been widely used in the chemical, pharmaceutical, food, dye, fine chemical, and other industries, serving more than 2,000 enterprises nationwide.
| Parameter Item | Specification Details | Remarks | Executive Standard |
|---|---|---|---|
| Brand | Aix Boiler | Independent brand of the OEM factory, independently R&D and produced | Enterprise Standard + National Standard |
| Structure Type | Open-Type (Flange Quick-Release) | The reactor lid can be quickly disassembled for feeding, cleaning, and maintenance | GB/T 25025-2010 |
| Nominal Volume | 50L—50000L | Small test reactors below 50L or large reactors above 50000L can be customized on demand | GB/T 150 |
| Design Pressure | Inner Tank 0.4MPa, Jacket 0.6MPa | A high-pressure version (max 1.0MPa) can be customized, meeting the requirements of Class I pressure vessels | GB/T 150 |
| Design Temperature | Inner Tank/Jacket -20℃—200℃ | Resistant to sudden temperature changes (no cracks from -20℃ to 100℃) | GB/T 25025-2010 |
| Base Material | Q245R/Q345R Special Steel Plates for Pressure Vessels | High strength, deformation resistance, suitable for industrial production conditions | GB/T 713-2014 |
| Warranty Period | 12 Months | Official after-sales service of the OEM factory; can be extended to 24 months for a fee | Enterprise After-Sales Standard |
| Performance Item | Aix Product Index | National Standard Requirement | Test Method |
|---|---|---|---|
| Enamel Thickness | 0.8-1.2mm (Uniformity ≤±0.1mm) | 0.6-1.5mm | Coating Thickness Gauge Test |
| SiO₂ Content | ≥78% | ≥75% | Component Analysis Method |
| Adhesion | ≥3.5MPa | ≥3.0MPa | Cross-Cut Test + Tensile Test |
| Impact Strength | ≥2.5J/cm² | ≥2.0J/cm² | Impact Tester Test |
| Acid Resistance | No corrosion or peeling after soaking in 20% H₂SO₄ at room temperature for 72h | No corrosion after soaking in 20% H₂SO₄ at room temperature for 48h | Immersion Test |
| Alkali Resistance | No corrosion or discoloration after soaking in 10% NaOH at room temperature for 72h | No corrosion after soaking in 10% NaOH at room temperature for 48h | Immersion Test |
| Electric Spark Test | 20kV, No Pinholes, No Discharge Phenomenon | 15kV, No Pinholes | Electric Spark Tester Test |
| Stirring Type | Applicable Viscosity | Speed Range (r/min) | Motor Power (kW) | Material |
|---|---|---|---|---|
| Paddle Stirring | ≤500mPa·s | 30-150 | 1.1-15 | Glass-Lined + Stainless Steel |
| Anchor Stirring | 500-5000mPa·s | 20-100 | 3-30 | Glass-Lined + Stainless Steel |
| Frame Stirring | 5000-10000mPa·s | 15-80 | 5.5-55 | Glass-Lined + Stainless Steel |
| Turbine Stirring | ≤1000mPa·s | 50-200 | 2.2-22 | Glass-Lined + Stainless Steel |
| Propeller Stirring | ≤300mPa·s | 80-300 | 1.1-11 | Glass-Lined + Stainless Steel |
| Heat Exchange Method | Heat Exchange Area (m²) | Medium Type | Heating Rate (℃/min) | Cooling Rate (℃/min) |
|---|---|---|---|---|
| Steam Heat Exchange | 0.5-150 (Matched by Volume) | Saturated Steam (0.1-0.6MPa) | 1.2-2.5 | 0.8-1.5 |
| Heat Transfer Oil Heat Exchange | 0.5-150 (Matched by Volume) | Heat Transfer Oil (≤300℃) | 0.8-1.8 | 0.5-1.2 |
| Cooling Water Heat Exchange | 0.5-150 (Matched by Volume) | Cooling Water (5-30℃) | - | 1.0-2.0 |
| Refrigerant Heat Exchange | 0.5-150 (Matched by Volume) | Refrigerant (-20℃-10℃) | - | 0.6-1.3 |
| Nominal Volume (L) | Tank Diameter (mm) | Tank Height (mm) | Total Equipment Height (mm) | Equipment Weight (kg) | Jacket Volume (L) |
|---|---|---|---|---|---|
| 50 | 500 | 600 | 1200 | 85 | 20 |
| 500 | 900 | 1200 | 2200 | 420 | 180 |
| 1000 | 1200 | 1500 | 2800 | 850 | 350 |
| 5000 | 2000 | 2200 | 4000 | 3200 | 1800 |
| 10000 | 2600 | 2800 | 5200 | 6800 | 3800 |
| 50000 | 4500 | 4800 | 8800 | 32000 | 19000 |
| Seal Type | Seal Material | Applicable Pressure (MPa) | Applicable Temperature (℃) | Leakage (ml/h) | Service Life (h) |
|---|---|---|---|---|---|
| Gasket Seal (Standard Type) | PTFE Gasket | 0-0.4 | -20-200 | 0 | ≥3000 |
| Gasket Seal (Corrosion-Resistant Type) | Fluororubber Gasket | 0-0.6 | -20-220 | 0 | ≥4000 |
| Mechanical Seal (Optional) | Graphite + Silicon Carbide | 0-0.6 | -20-200 | ≤0.5 | ≥8000 |
| Comparison Item | Aix Boiler (OEM Factory) | Ordinary Manufacturers | Advantage Performance |
|---|---|---|---|
| Enamel Uniformity | ±0.1mm | ±0.2mm | Not prone to local corrosion and chipping, with a longer service life |
| Heat Transfer Efficiency | ≥85% | 70%-75% | Saves energy consumption and shortens the reaction cycle by 20% |
| Quick-Release Convenience | Lid opening/closing can be completed in 5 minutes | 15-20 minutes | Improves material replacement and cleaning efficiency, reducing labor costs |
| Quality Inspection Pass Rate | 100% | 85%-90% | Stable quality, worry-free acceptance |
| Customization Cycle | 7-15 days | 15-30 days | Fast delivery, shortening the production cycle |
| After-Sales Response Time | Within 24 hours | 48-72 hours | Quickly solves faults and reduces downtime losses |
| Price Advantage | Direct supply from the OEM factory, no middleman price difference | Through 1-2 levels of middlemen | High cost-effectiveness, reducing procurement costs |
The overall structure of the Aix open-type enamel/glass-lined reactor is compact, consisting of the reactor body, glass-lined layer, jacket heat exchange system, stirring system, transmission device, sealing components, and safety accessories. Its core advantages focus on the open quick-release structure and the quality control of the OEM factory. The quick-release flange design allows quick disassembly of the reactor lid without complex tools, solving the pain points of inconvenient feeding, difficult cleaning, and cumbersome internal maintenance of closed reactors, which is especially suitable for scenarios with frequent material replacement and batch production. The high-silicon glass-lined layer is sintered at 920℃ high temperature, with a smooth and dense enamel surface, no pinholes or cracks, resistant to corrosion by various media such as organic acids, inorganic alkalis, and organic solvents. The inner wall does not adhere to materials and is easy to clean, meeting the hygienic production requirements of the pharmaceutical and food industries.
As an OEM factory for reactors, Aix Boiler has a standardized production workshop and professional glass-lined sintering equipment. From raw material selection, steel plate cutting, and welding forming to enamel spraying, high-temperature sintering, and finished product inspection, each process is fully controlled by professional personnel to ensure that each piece of equipment meets national standards. Compared with ordinary OEM products on the market, this product has stronger enamel adhesion and more uniform thickness, which is not prone to peeling or chipping after long-term use, and its service life can reach 8-10 years, far exceeding the 3-5 years of ordinary manufacturers. At the same time, we support comprehensive non-standard customization of volume, pressure, temperature, stirring form, heating method, etc., and can tailor suitable open reactor solutions according to the personalized needs of different industries and processes.
This product is widely used in the chemical, pharmaceutical, pesticide, food, dye, pigment, fine chemical, and other industries, suitable for various processes such as hydrolysis, neutralization, crystallization, mixing, emulsification, extraction, and polymerization, and can meet the full-scenario needs from small-scale experiments and pilot tests to large-scale industrial batch production. The equipment is easy to install, simple to operate, stable in operation, low in noise, and low in later maintenance costs, and daily maintenance can be completed without professional technical personnel.
As an OEM factory for open-type enamel/glass-lined reactors, Aix Boiler provides one-stop after-sales service, including free scheme design, on-site installation and commissioning, operator training, 12-month warranty, lifelong maintenance, and rapid supply of accessories, with 7×24-hour technical response, comprehensively solving user usage problems and ensuring continuous and stable production operation. We have always adhered to the business philosophy of "quality first, integrity-based", and with the advantage of the OEM factory, we provide customers with cost-effective and highly reliable reaction equipment, helping customers reduce production costs and improve production efficiency.
Choose the Aix Boiler open-type enamel/glass-lined reactor, choose OEM factory quality, high corrosion resistance, and comprehensive after-sales guarantee. Welcome customers to call for consultation, conduct on-site inspections, and negotiate customized cooperation!
Contact:马经理
Phone:+8613037600603
Tel:+8613393719192
Email:[email protected]
Add:河南省周口市太康县产业集聚区118号