Aix Boiler original factory supplies F-type closed glass-lined reactors with high-silicon enamel lining, integral closed structure with high pressure resistance and less leakage, complying with GB/T 25025 & GB/T 150 standards, suitable for chemical, pharmaceutical, food, dye industries, support non-standard customization.
Aix Boiler closed enamel reactor operates based on the core principles of closed pressure chemical reaction, jacket circulation heat exchange, and mechanical stirring uniform mixing. It adopts high-quality boiler steel plate as the base body, and the inner wall is sprayed with high-silicon content glass-lined enamel, which is sintered at 920℃ high-temperature electric furnace to form a dense, smooth and strong adhesion glass protective layer. The whole machine adopts F-type closed integrated structure, with the reactor cover and body sealed and connected non-detachable. Under the set pressure and temperature environment, it completes various chemical reactions such as hydrolysis, neutralization, esterification, polymerization and crystallization of materials, completely solving the problems of leakage, corrosion and pollution in the reaction process of corrosive materials. The equipment is designed and produced in strict accordance with GB/T 150 "Pressure Vessels" and GB/T 25025 "Technical Conditions for Glass-Lined Equipment" standards, combining the high strength of steel tank and strong corrosion resistance of glass-lined layer, making it the core special equipment for handling corrosive media in chemical, pharmaceutical, dye and other industries. As the flagship product of Aix Boiler brand, this product is controlled in the whole process of independent R&D, production and quality inspection by the original factory, no middleman price difference, mature technology, no pinholes on the enamel surface, not easy to collapse, adaptable to various harsh industrial production conditions, and supports customized production according to demand. At present, it has served more than 2000 enterprises nationwide and been widely recognized in the industry.
| Parameter Item | Specification Details | Remarks | Industry Standard Value |
|---|---|---|---|
| Brand | Aix Boiler | Independent Brand of Original Factory | No Unified Standard |
| Structure Type | F-Type Closed Integrated Structure | Tight Sealing, Excellent Pressure Bearing Performance | GB/T 25025-2010 |
| Nominal Volume | 1000L-50000L | Customizable Special Volume (500L-100000L) on Demand | 500L-50000L |
| Base Material | Q245R/Q345R Special Steel Plate for Pressure Vessels | Stable Pressure Bearing, Strong Deformation Resistance | Q235R and Above |
| Lining Material | High-Silicon Glass-Lined Enamel (SiO₂ Content ≥78%) | Acid and Alkali Resistant, Smooth and Easy to Clean | SiO₂ Content ≥75% |
| Design Pressure | Inner Tank 0-0.6MPa, Jacket 0-0.6MPa | High-Pressure Version Customizable (Max 1.6MPa) | 0-0.4MPa |
| Design Temperature | -20℃-200℃ | Resistant to Sudden Temperature Changes, Not Easy to Crack | -10℃-180℃ |
| Warranty Period | 12 Months | Official After-Sales Service of Original Factory, Extendable to 24 Months | 6-12 Months |
| Performance Item | Aix Product Index | National Standard Requirement | Test Method |
|---|---|---|---|
| Enamel Thickness | 0.8-1.2mm (Uniformity ≤±0.1mm) | 0.6-1.5mm | Coating Thickness Gauge Test |
| Adhesion | ≥3.5MPa | ≥3.0MPa | Cross-Cut Test + Tensile Test |
| Impact Strength | ≥2.5J/cm² | ≥2.0J/cm² | Impact Tester Test |
| Resistance to Sudden Temperature Changes | 120℃ (No Cracks from -20℃→100℃) | 100℃ | High-Low Temperature Cycle Test |
| Acid Resistance | No Corrosion After Soaking in 20% H₂SO₄ at Room Temperature for 72h | No Corrosion After Soaking in 20% H₂SO₄ at Room Temperature for 48h | Immersion Test |
| Alkali Resistance | No Corrosion After Soaking in 10% NaOH at Room Temperature for 72h | No Corrosion After Soaking in 10% NaOH at Room Temperature for 48h | Immersion Test |
| Electric Spark Test | 20kV, No Pinholes, No Discharge Phenomenon | 15kV, No Pinholes | Electric Spark Tester Test |
| Stirring Type | Applicable Viscosity | Speed Range (r/min) | Motor Power (kW) | Material |
|---|---|---|---|---|
| Paddle Stirring | ≤500mPa·s | 30-150 | 1.5-15 | Glass-Lined + Stainless Steel |
| Anchor Stirring | 500-5000mPa·s | 20-100 | 3-30 | Glass-Lined + Stainless Steel |
| Frame Stirring | 5000-10000mPa·s | 15-80 | 5.5-55 | Glass-Lined + Stainless Steel |
| Turbine Stirring | ≤1000mPa·s | 50-200 | 2.2-22 | Glass-Lined + Stainless Steel |
| Propeller Stirring | ≤300mPa·s | 80-300 | 1.1-11 | Glass-Lined + Stainless Steel |
| Heat Exchange Method | Heat Exchange Area (m²) | Medium Type | Heating Rate (℃/min) | Cooling Rate (℃/min) |
|---|---|---|---|---|
| Steam Heat Exchange | 3-150 (Matched by Volume) | Saturated Steam (0.1-0.6MPa) | 1.2-2.5 | 0.8-1.5 |
| Heat Transfer Oil Heat Exchange | 3-150 (Matched by Volume) | Heat Transfer Oil (≤300℃) | 0.8-1.8 | 0.5-1.2 |
| Cooling Water Heat Exchange | 3-150 (Matched by Volume) | Cooling Water (5-30℃) | - | 1.0-2.0 |
| Refrigerant Heat Exchange | 3-150 (Matched by Volume) | Refrigerant (-20℃-10℃) | - | 0.6-1.3 |
| Nominal Volume (L) | Tank Diameter (mm) | Tank Height (mm) | Total Equipment Height (mm) | Equipment Weight (kg) | Jacket Volume (L) |
|---|---|---|---|---|---|
| 1000 | 1200 | 1500 | 2800 | 850 | 350 |
| 5000 | 2000 | 2200 | 4000 | 3200 | 1800 |
| 10000 | 2600 | 2800 | 5200 | 6800 | 3800 |
| 20000 | 3200 | 3500 | 6500 | 12500 | 7500 |
| 50000 | 4500 | 4800 | 8800 | 32000 | 19000 |
| Seal Type | Seal Material | Applicable Pressure (MPa) | Applicable Temperature (℃) | Leakage (ml/h) | Service Life (h) |
|---|---|---|---|---|---|
| Mechanical Seal (Standard Type) | Graphite + Silicon Carbide | 0-0.6 | -20-200 | ≤0.5 | ≥8000 |
| Mechanical Seal (Corrosion-Resistant Type) | Silicon Nitride + Polytetrafluoroethylene | 0-1.0 | -20-220 | ≤0.3 | ≥10000 |
| Gasket Seal | Polytetrafluoroethylene Gasket | 0-0.6 | -20-200 | 0 | ≥3000 |
| Combined Seal (Mechanical + Gasket) | Graphite + Silicon Carbide + Polytetrafluoroethylene | 0-0.8 | -20-200 | 0 | ≥9000 |
| Comparison Item | Aix Boiler (Original Factory) | Ordinary Manufacturers | Advantage Performance |
|---|---|---|---|
| Enamel Uniformity | ±0.1mm | ±0.2mm | Not Easy to Local Corrosion and Chipping |
| Heat Transfer Efficiency | ≥85% | 70%-75% | Save Energy and Shorten Reaction Cycle by 20% |
| Pressure Bearing Capacity | Max 1.6MPa | Max 0.4MPa | Adapt to More High-Pressure Working Conditions |
| Service Life | 8-10 Years | 3-5 Years | Reduce Equipment Replacement Cost |
| Quality Inspection Pass Rate | 100% | 85%-90% | More Stable Quality, Worry-Free Acceptance |
| Customization Cycle | 7-15 Days | 15-30 Days | Fast Delivery, Shorten Production Start-Up Cycle |
| After-Sales Response Time | Within 24 Hours | 48-72 Hours | Quickly Solve Faults and Reduce Shutdown Losses |
Aix closed enamel reactor has a compact overall structure, consisting of tank body, glass-lined lining, jacket heat exchange system, stirring system, transmission device, sealing components and safety accessories. The closed integrated design abandons the flange split structure of open reactor, greatly improving the overall sealing and pressure bearing capacity of the equipment. It is especially suitable for closed reaction of toxic, volatile and strong corrosive materials, effectively avoiding material volatilization loss and environmental pollution. The high-silicon glass-lined layer has passed strict electric spark test, without pinholes and cracks, resistant to corrosion by various media such as organic acids, inorganic alkalis and organic solvents. The inner wall is mirror-polished, no material adhesion, easy to clean, meeting the hygienic production requirements of pharmaceutical and food industries.
As the original reactor factory, Aix Boiler has standardized production workshops and professional glass-lined sintering equipment. From raw material selection to finished product delivery, each process is subject to strict quality inspection, and has passed water pressure test, air tightness test and non-destructive testing in turn to ensure safe and stable operation of the equipment. Compared with ordinary OEM products on the market, the closed enamel reactor produced by our factory has uniform enamel thickness, strong adhesion, not easy to fall off and chip after long-term use, longer service life and higher cost performance. At the same time, it supports comprehensive non-standard customization of volume, pressure, temperature, stirring form, heating method, etc., to adapt to the personalized production needs of different industries.
This product is widely used in chemical, pharmaceutical, pesticide, dye, pigment, fine chemical and other industries. It is suitable for various processes such as synthesis, reaction, mixing, extraction and crystallization of various corrosive materials, and can meet the full-scene needs from small and medium-sized experiments to large-scale industrial mass production. The equipment is easy to install, simple to operate, stable in operation, low in noise and low in later maintenance cost. As the original manufacturer, Aix Boiler provides one-stop after-sales service, including free scheme design, on-site installation and commissioning, operator training, 12-month warranty, lifelong maintenance and rapid supply of accessories, 7×24-hour technical response, comprehensively solving user use problems and ensuring continuous and stable production operation.
Choosing Aix Boiler closed enamel reactor means choosing original factory quality, high corrosion resistance and perfect after-sales guarantee. Welcome customers to call for consultation, on-site inspection and negotiation of customized cooperation!
Contact:马经理
Phone:+8613037600603
Tel:+8613393719192
Email:[email protected]
Add:河南省周口市太康县产业集聚区118号