Non-Standard Glass-Lined Reactor

Non-standard glass-lined reactor is a corrosion-resistant pressure vessel with Q245R/Q345R carbon steel as base material and dense silicon glass layer formed on inner wall by high-temperature enameling. Its basic principle is to isolate corrosive media such as strong acid, organic acid and organic solvent from metal base through glass layer, and complete material mixing, temperature control and reaction with stirring and jacket heat exchange system in closed kettle, combining metal strength and glass corrosion resistance, widely used in chemical, pharmaceutical, food and other process scenarios with strong corrosion and high hygiene requirements Reference: Baidu Encyclopedia - Glass-Lined Reactor. As a source factory integrating R&D, design, manufacturing, installation, commissioning and EPC services, AIX Boiler strictly implements GB150 Pressure Vessels, GB25025-2010 Specification for Glass-Lined Equipment and TSG21-2016 standards of Standardization Administration of China, implementing full-process quality control to provide users with safe, durable and highly customizable non-standard glass-lined reactor solutions.

1. Product Overview

AIX Boiler non-standard glass-lined reactor adopts high-silicon enamel fired at 900℃, with glass-lined thickness of 0.8–2.0mm, qualified by 20KV high-voltage spark detection, featuring excellent corrosion resistance, thermal shock resistance, insulation and surface finish. Working temperature -20℃～200℃, internal pressure ≤0.3MPa, jacket ≤0.6MPa, supporting various heating methods such as electric heating, steam, heat transfer oil, stirring form, sealing structure and nozzle layout can be non-standard customized. Products cover full specifications of 5L–50000L, suitable for strong corrosion reactions such as nitration, chlorination, sulfonation, polymerization and condensation, which is a cost-effective alternative to stainless steel equipment.

2. Core Structure and Technical Standards

• Base Material: Q245R / Q345R carbon steel for pressure vessels

• Glass-Lined Layer: 0.8–2.0mm, non-conductive under 20KV high voltage test

• Design Standards: GB150.1~150.4-2001, GB25025-2010, TSG21-2016

• Welding Standard: NB/T47015-2011, E4315 electrode, H08A welding wire

• Inspection Standards: 20% RT radiographic testing, kerosene penetration, hydrostatic test, air tightness test

• Structure: Kettle body, kettle cover, jacket, stirrer, transmission, shaft seal, discharge valve, safety accessories

3. Core Technical Parameters

4. Core Advantages (AIX Boiler Source Factory)

1. National Standard Manufacturing · Safe & Compliant
Strictly implement GB150, GB25025-2010, TSG21 standards, complete RT testing, hydrostatic, air tightness and spark detection, complete qualifications and safe use.

2. Super Corrosion Resistance · Long Service Life
High-silicon glass layer resistant to high temperature, acid, alkali and organic solvent, smooth surface without material hanging, easy to clean, service life far exceeds ordinary carbon steel equipment.

3. Full Non-Standard Customization · Adapt to Complex Conditions
Customizable volume, pressure, temperature, stirring form, heating method, nozzle orientation, sealing structure, automatic control to meet special process requirements.

4. Source Factory · Higher Cost Performance
Independent R&D and production, no middleman price difference, 15%–30% lower than market price with same configuration, controllable delivery and fast after-sales response.

5. One-Stop Service · Turnkey Project
Provide full-chain services from design → manufacturing → transportation → installation → commissioning → training → maintenance, with EPC capability.

5. Applicable Industries and Processes

Applicable Industries: Petrochemical, fine chemical, pharmaceutical API, pesticide, dye, food additive, light industry, etc.

Typical Processes: Nitration, chlorination, sulfonation, oxidation, reduction, polymerization, condensation, saponification, extraction, neutralization and other strong corrosion reactions.

6. Brand Strength and Service

AIX Boiler possesses Class I, II, III pressure vessel design and manufacturing qualifications, ISO9001 certification, standardized production workshop, professional R&D team and perfect testing system. We promise:

• Free process consultation, scheme design and working condition matching

• Rapid response for non-standard customization, efficient drawing confirmation

• Complete factory data including inspection reports and certificates

• On-site installation and commissioning, operation training and maintenance guidance

• 7×24 hours after-sales response, long-term spare parts supply

7. Conclusion

With national standard quality, excellent corrosion resistance, high customization and source factory cost-effectiveness, AIX Boiler non-standard glass-lined reactor has become the preferred equipment for strong corrosion reaction scenarios in chemical, pharmaceutical, food and other industries. The equipment is stable, safe, reliable and easy to maintain, which can greatly reduce production costs and improve product quality. Choosing AIX Boiler means choosing professional, reliable and long-term non-standard glass-lined reactor solutions.

For customized non-standard glass-lined reactors, glass-lined reactors or electric heating corrosion-resistant reactors, please contact AIX Boiler for exclusive solutions and accurate quotations.