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Boiler Controller

Aix Boiler is the OEM factory of boiler controllers, adopting Siemens PLC as core control, fully automatic intelligent operation, suitable for gas/biomass/coal/electric heating boilers, complying with GB/T 14536 & GB/T 38603, supporting remote monitoring, multi-stage temperature control & safety protection, customizable.

Aix Boiler controller operates based on the core principles of Siemens PLC closed-loop control, multi-signal acquisition, PID intelligent adjustment and multi-level safety interlock. As the intelligent control center of the boiler system, it collects real-time operating parameters such as temperature, pressure, water level, flow and flue gas, and automatically adjusts actuators including combustion, water supply, draught fan and heating power through preset logic and intelligent algorithms, realizing automatic start/stop, constant temperature and pressure, load adjustment and safety protection of the boiler, ensuring efficient, stable and energy-saving operation. The equipment adopts Siemens S7-1200 series PLC as the main control unit, equipped with touch screen HMI and modular I/O expansion, featuring strong anti-interference, fast response and stable operation, fully compatible with gas, Biomass, coal-fired, electric heating and other types of boilers. This product is strictly manufactured in accordance with GB/T 14536.1 General Requirements for Electrical Automatic Controllers, GB/T 38603 Special Requirements for Electronic Controllers for Gas Burners and GB 50041 Code for Design of Boiler Rooms, passing multiple reliability tests including high/low temperature, humidity, anti-interference and overload, with 100% factory pass rate. As an own-brand product of Aix Boiler OEM factory, we independently complete R&D, programming, assembly and debugging in the whole process with no middleman price difference, supporting full customization of control logic, interface, communication and remote monitoring. It is widely used in industrial boilers, heating boilers, steam boilers, hot water boilers and other scenarios, serving as the core intelligent equipment for safe and efficient boiler operation.

1. Basic Parameter Table

ItemSpecificationStandardDescription
BrandAix BoilerOEM FactoryIndependent R&D & Production
Core ControllerSiemens S7-1200 PLCSiemens StandardStable & Fast Processing
Control ModeFull Automatic Intelligent PIDGB/T 14536.1Closed-loop & Precise Adjustment
Applicable BoilerGas/Biomass/Coal/ElectricEnterprise StandardFull Type Compatibility
Power SupplyAC220V/380V 50HzGB 5226.1Industrial Universal Voltage
Temp Control Range0℃~300℃ (±1℃)Enterprise StandardMulti-stage Program Control
Pressure Control Range0~2.5MPa (±0.01MPa)GB 50041Overpressure Auto Protection
Protection GradeIP54GB 4208Dust & Water Proof

2. Boiler Type & Control Function Table

Boiler TypeCore Control FunctionApplication
Gas BoilerGas Ratio Control, Flame Detection, Flameout ProtectionHotel, Hospital, Factory Heating
Biomass BoilerFeeding Control, Fan Linkage, Level MonitoringBiomass Energy, Central Heating
Coal-fired BoilerCoal Layer Adjustment, Frequency Conversion, Negative Pressure ControlIndustry, Central Heating
Electric Heating BoilerPower Adjustment, Overheat & Leakage ProtectionClean Workshop, Lab, Hospital

3. Hardware Configuration Table

ComponentModelFunction
PLC Main UnitSiemens S7-1214CLogic Operation & Closed-loop Control
HMI7/10 Inch Touch ScreenParameter Setting & Monitoring
Analog ModuleSM 1231Temperature/Pressure/Level Acquisition
Digital ModuleSM 1223Actuator Control & Status Feedback
CommunicationEthernet/4G/WiFiRemote Monitoring & Cloud Management
Protection PartsCircuit Breaker, ContactorOverload & Short Circuit Protection

4. Safety Protection Function Table

Protection TypeActionStandard
Over-temperature ProtectionCut Off Fuel/Heating AutomaticallyGB/T 38603
Over-pressure ProtectionAlarm & Stop When OverpressureGB 50041
Low Water Level ProtectionForced Stop to Prevent Dry BurningGB 50041
Flameout ProtectionCut Off Gas ImmediatelyGB/T 38603
Electrical ProtectionOverload, Short Circuit, Leakage ProtectionGB 5226.1
Interlock ProtectionFan, Water, Combustion InterlockEnterprise Standard

5. Performance Comparison Table

ItemAix Boiler ControllerOrdinary Controller
Core PartSiemens PLCDomestic MCU
Control PrecisionTemp±1℃, Pressure±0.01MPaLow Precision
Stability≥50000h Non-failure OperationHigh Failure Rate
Anti-interferenceIndustrial Grade Strong Anti-interferencePoor Anti-interference
Remote FunctionMobile/PC Remote MonitoringNo Remote Function
CustomizationFull CustomizationFixed Program

6. Inspection & Acceptance Table

Test ItemStandardQualification
Electrical SafetyGB 5226.1No Leakage
Protection GradeGB 4208IP54 Passed
High/Low Temp TestGB/T 2423.4Stable at -20℃~70℃
Anti-interference TestIEC 61000-6-2No Interference
Function TestGB/T 14536.1All Functions Normal

7. Aix OEM Factory Advantage

ItemAix BoilerOrdinary Factory
ProductionOEM Factory, Self-R&D ProgrammingOEM Assembly, No R&D
Core PartsOriginal Siemens PLCCopy/Used Parts
Program CustomizationCustomizable as RequestFixed Program
Test72h Aging + Full TestSimple Test
After-sales12 Months Warranty, 7×24H SupportNo Service

8. Product Structure & Core Advantages

Aix Boiler controller adopts industrial-grade sheet metal cabinet, integrating Siemens PLC main unit, touch screen, analog/digital module, circuit breaker, contactor, relay and terminals, with standard wiring, reasonable heat dissipation and convenient maintenance. Taking PID closed-loop control as the core, it can adjust combustion intensity, heating power, air volume and water supply in real time, keeping the boiler operating at the best working condition, saving 15%~30% energy than traditional control. It has multi-level authority management, data recording, fault self-diagnosis and sound-light alarm functions, supports Ethernet/4G/WiFi communication, realizing remote monitoring via mobile APP and PC, truly achieving unattended intelligent operation.

As the OEM factory of boiler controllers, Aix Boiler has a professional electrical engineering team, which can customize control schemes and programs according to boiler type, tonnage and process requirements, supporting docking with DCS and IoT platforms, widely meeting the needs of boiler automatic control in industry, heating, hotel, medicine and food fields.

9. Applicable Industries & After-sales Service

Widely used in: chemical, textile, paper making, food, beverage, pharmaceutical, heating, hotel, hospital, school, industrial park and other industries, suitable for automatic control of steam boiler, hot water boiler, heat-conducting oil furnace, hot air furnace, etc.

Aix Boiler provides: free design, schematic diagram, programming, commissioning, training, 12-month warranty, lifelong maintenance, 7×24-hour technical support, one-stop solution for boiler automatic control.

Choose Aix Boiler Controller, choose stable, efficient and intelligent boiler control solution! Welcome to consult customization and visit our factory!

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