Conical Reactor

A conical reactor is a non-standard pressure vessel with a conical bottom structure designed on the basis of a conventional reactor. Its basic principle is to use the gravity guidance of the conical bottom to make materials naturally concentrate toward the discharge outlet, cooperate with the stirring system to achieve dead-angle-free mixing, and complete heating, cooling, stirring, reaction and discharging in a closed pressure environment. It is especially suitable for high-viscosity, solid-containing, easy-crystallizing and thorough-discharging process scenarios, structurally solving the pain points of flat-bottom reactors such as excessive residue, poor discharge and difficult cleaning Reference: Baidu Encyclopedia - Reactor Working Principle. As a source factory integrating R&D, design, manufacturing, installation, commissioning and EPC services, AIX Boiler specializes in R&D and manufacturing of conical reactors, non-standard reactors and stainless steel cone bottom reactors. We strictly follow the standards of Standardization Administration of China GB150 Pressure Vessels and TSG 21 Safety Technical Supervision Regulations for Stationary Pressure Vessels, implementing full-process quality control to provide users with safe, stable, thorough-discharging and easy-maintaining conical reactor solutions.

1. Product Overview of AIX Boiler Conical Reactor

AIX Boiler conical reactor is mainly made of high-quality 304/316L stainless steel, featuring corrosion resistance, hygiene, high strength and long service life. The conical bottom angle is scientifically designed to ensure self-flow discharge without residue or accumulation. The equipment integrates multiple functions such as reaction, mixing, dispersion, dissolution, heat preservation and cooling, widely used in petroleum, chemical, pharmaceutical, food, pesticide, dye, new material and other industries to meet pilot and industrial production needs. As a source factory, we support full-dimensional non-standard customization: volume, cone bottom angle, pressure, temperature, stirring form, heating/cooling method, opening layout, sealing structure and automatic control system can all be tailored according to users’ process parameters, truly realizing one reactor for one process and one reactor for one scheme.

2. Core Structure and Working System

AIX conical reactor consists of kettle body, conical bottom structure, kettle cover, stirring system, jacket/coil heat exchange system, sealing device, safety accessories, discharge system and control system, with compact structure and stable operation:

• Kettle Body and Conical Bottom: Integrally formed or welded with 304/316L stainless steel, cone bottom angle customizable from 30° to 90°, inner wall mirror polished for smooth and dead-angle-free discharge;

• Stirring System: Optional anchor, paddle, propeller, frame or helical ribbon type; helical ribbon stirring suitable for high-viscosity materials with uniform mixing and no wall hanging;

• Heat Exchange System: Jacket or internal coil structure, supporting electric heating, steam, heat transfer oil and cooling water with precise temperature control and high heat exchange efficiency;

• Sealing Device: Mechanical seal or packing seal with reliable pressure resistance, meeting explosion-proof, hygienic and leakage-free requirements;

• Safety Accessories: Safety valve, pressure gauge, temperature port, explosion-proof device and pressure interlock to ensure safe operation;

• Discharge System: Concentrated discharge at conical bottom with large-diameter discharge valve for thorough discharging and convenient cleaning, reducing material loss.

3. Core Technical Parameters of Conical Reactor

4. Core Advantages (Supported by AIX Boiler Source Factory)

1. Conical Bottom · Thorough Discharge Without Residue
Scientific cone angle design uses gravity self-flow for discharging, solving the problem of incomplete discharge of high-viscosity, slurry and granular materials, improving raw material utilization and reducing production costs.

2. Stainless Steel · Corrosion Resistant & Easy to Clean
304/316L stainless steel with mirror polishing, acid and alkali resistant, hygienic without dead corners, meeting food and pharmaceutical GMP requirements, convenient for cleaning and disinfection.

3. Source Factory Direct Supply · Higher Cost Performance
Independent R&D and production without middleman price difference, better price for the same configuration, controllable delivery cycle and faster after-sales response.

4. High Non-Standard Customization · Adapt to Complex Processes
Customizable volume, pressure, temperature, cone angle, stirring, heat exchange and automatic control system to perfectly match special materials and processes.

5. Safe & Compliant · Stable Operation
Designed and manufactured in accordance with national pressure vessel standards, complete non-destructive testing and hydrostatic test, multiple safety protections, stable and reliable long-term operation.

6. One-Stop Service · Turnkey Project
Provide full-chain services from design → manufacturing → transportation → installation → commissioning → training → maintenance, strong EPC capability, saving time and effort.

5. Applicable Industries and Scenarios

Applicable Industries: Petrochemical, fine chemical, pharmaceutical intermediates, food additives, pesticides, dyes, coatings, new materials, water treatment, etc.

Typical Processes: Mixing and stirring, dissolution, neutralization, condensation, polymerization, crystallization, emulsification, dispersion, thermal insulation reaction, high-viscosity material treatment, pre-reaction for solid-liquid separation, etc.

Advantage Scenarios: Processes requiring thorough discharge, easy crystallization, high viscosity, solid particles, and high hygienic requirements.

6. Brand Strength and Service Guarantee

AIX Boiler has many years of experience in chemical equipment manufacturing, with standardized production workshops, professional R&D team, advanced processing equipment and perfect testing system. We possess pressure vessel manufacturing qualifications and ISO quality management system certification. As a source factory, we adhere to quality first and service first, providing users with:

• Free process diagnosis, scheme design and drawing confirmation;

• Rapid response for non-standard customization with transparent and controllable construction period;

• Full-process quality inspection with complete factory data for worry-free acceptance;

• On-site installation, commissioning, operation training and maintenance guidance;

• 7×24-hour after-sales response and long-term spare parts supply.

7. Conclusion

With core advantages such as residue-free conical bottom, stainless steel corrosion resistance, high non-standard customization and source factory cost performance, AIX Boiler conical reactor has become an ideal equipment for processing high-viscosity, easy-crystallizing and thorough-discharging processes in chemical, pharmaceutical, food, new material and other industries. The equipment features reasonable structure, safety compliance, stable operation and convenient maintenance, which can greatly improve raw material utilization, reduce production costs and enhance production efficiency. Choosing AIX Boiler conical reactor means choosing professional, reliable and cost-effective non-standard reactor solutions.

For customized conical reactors, cone bottom reactors or stainless steel non-standard reactors, please contact AIX Boiler for exclusive solutions and accurate quotations.