30m³ Carbon Steel Reactor

The 30m³ carbon steel stirred reactor is a large‑scale atmospheric/pressurized reaction equipment designed for medium and large chemical production lines. Its basic principle is to forced convection and evenly mix materials through a stirring system driven by a transmission device in a closed carbon steel kettle, and realize heating, cooling and constant temperature control with a jacket or coil heat exchange structure, providing a stable temperature, pressure and mixing environment for vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation and other chemical reactions, significantly improving reaction efficiency and product uniformity, serving as the core equipment for large and medium‑sized chemical, pharmaceutical, food and new material production lines Reference: China Science Popularization - Kettle Reactor Principle. As a source factory integrating R&D, design, manufacturing, installation, commissioning and EPC services, AIX Boiler manufactures 30m³ carbon steel stirred reactors in strict accordance with GB150 Pressure Vessels standards of Standardization Administration of China, possessing Class I, II, III pressure vessel design and manufacturing qualifications, implementing full‑process quality control from raw materials, welding, heat treatment to pressure test, providing users with safe, stable and cost‑effective large reactor solutions.

1. Product Overview

AIX Boiler 30m³ carbon steel stirred reactor is made of high‑quality Q245R/Q345R carbon steel plates, with sturdy structure, excellent mechanical properties and high heat transfer efficiency, capable of stable operation in a wide temperature range of -196℃～600℃ and high pressure. It is widely used in petroleum, chemical, rubber, pesticide, dye, pharmaceutical, food and other industries to complete various large‑scale batch reactions and continuous production. The equipment can be equipped with various stirring forms, heating methods, sealing structures and discharge methods, supporting customized upgrades such as explosion‑proof, variable frequency speed regulation and PLC automatic control to meet different process requirements. As a source factory, we provide one‑stop services from design, manufacturing to installation and commissioning, with the same configuration 15%–30% cheaper than the market price and more controllable delivery cycle.

2. Core Structure Components

The 30m³ carbon steel stirred reactor consists of kettle body, kettle cover, stirring system, jacket/heat exchange system, transmission device, shaft sealing device, support, safety accessories and control system:

• Kettle Body and Kettle Cover: High‑quality carbon steel rolled and welded, elliptical head, uniform pressure bearing and reliable strength;

• Stirring System: Optional paddle, anchor, frame, helical ribbon, wall scraping, self‑priming, turbine, propeller type, suitable for low/high viscosity materials;

• Heat Exchange System: Jacket type, outer half pipe type with built‑in diversion device; heating methods include electric, oil bath, steam, hot water, open fire heating;

• Transmission Device: Ordinary/explosion‑proof/variable frequency motor, matched with cycloidal pin wheel, worm gear, spiral bevel gear, planetary infinitely variable reducer;

• Shaft Sealing Device: Water cooling packing seal, PTFE combined seal, 212 mechanical seal, 206 double‑end mechanical seal, selected according to pressure;

• Discharge System: Ball valve, lower expansion valve, upper expansion valve, PTFE lined valve, smooth discharge without residue;

• Safety Accessories: Pressure gauge, safety valve, explosion‑proof device, temperature port, pressure interlock to ensure safe operation.

3. Core Technical Parameters of 30m³ Carbon Steel Stirred Reactor

4. Core Advantages

1. Direct Supply from Source Factory, Higher Cost Performance
Independent R&D and production without middleman price increase, standardized workshop and full‑process quality inspection, stable quality, lower cost and controllable delivery.

2. Excellent Mechanical Properties, Pressure and Impact Resistance
High strength carbon steel material, capable of withstanding high pressure and solid feeding impact, suitable for large‑scale industrial continuous production.

3. High Heat Transfer Efficiency, Fast Temperature Rise and Fall
Better thermal conductivity than enamel reactor, large heat exchange area, reasonable diversion design, fast temperature control response and lower energy consumption.

4. Wide High Temperature Resistance Range, Multiple Applicable Scenarios
Operating temperature -196℃～600℃, no oxidation and peeling at high temperature, suitable for various extreme temperature processes.

5. Good Processability, Easy Customization and Cleaning
Structure and shape can be customized according to process, kettle wall can be polished, no material hanging, easy cleaning and maintenance.

6. Flexible Configuration, Adapt to Complex Processes
Stirring, heating, sealing, motor, control can be customized, supporting explosion‑proof, variable frequency, PLC automatic control upgrade.

5. Applicable Industries and Processes

Applicable Industries: Petrochemical, fine chemical, pharmaceutical, pesticide, dye, coating, food, rubber, new materials, water treatment, etc.

Typical Processes: Vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation, neutralization, batching, dissolution, extraction, mixing, heating reaction, etc.

Applicable Materials: Non‑strong corrosive materials such as oil products, resins, adhesives, intermediates, additives, water purifiers, coatings, slurries, etc.

6. Brand Strength and Service Guarantee

AIX Boiler has many years of experience in pressure vessel and reactor manufacturing, possessing Class I, II, III pressure vessel design and manufacturing qualifications, certified by ISO quality management system, with strong technical team, advanced production equipment and perfect testing means. We provide customers with:

• Free process consultation, scheme design and site planning;

• Rapid response for non‑standard customization, efficient drawing confirmation;

• Full‑process quality inspection, complete factory data, worry‑free acceptance;

• On‑site installation and commissioning, operation training and maintenance guidance;

• 7×24 hours after‑sales response, long‑term spare parts supply.

7. Conclusion

With source factory quality, excellent mechanical properties, efficient heat transfer system, high customization and cost‑effectiveness, AIX Boiler 30m³ carbon steel stirred reactor has become the preferred equipment for medium and large‑scale chemical production lines. The equipment is stable, safe, reliable, simple to maintain and low in energy consumption, which can greatly improve production efficiency and reduce comprehensive costs. Choosing AIX Boiler means choosing professional, reliable and cost‑effective integrated solutions for large reactors.

For customized 30m³ carbon steel stirred reactors, large‑scale chemical reactors or non‑standard reactors, please contact AIX Boiler for exclusive solutions and accurate quotations.