High Temperature Superheated Steam Boiler

Aix Boiler high-temperature superheated steam boiler operates based on the principle of the third-generation variable frequency electromagnetic induction heating (IH), with Faraday's law of electromagnetic induction as the core. The electromagnetic coil generates a high-frequency alternating magnetic field, which causes eddy current effect inside the metal furnace body, efficiently converting electric energy into heat energy. It first heats water to generate saturated steam, and then through secondary heating by the steam superHeating Tube bundle, forms pure superheated steam with a temperature ≥500℃. There is no combustion, no emission, and no open fire in the whole process, and the maximum heat energy conversion rate can reach more than 98%. All indicators strictly follow the safety specifications and energy efficiency standards of the <a href="https://www.chinaboiler.org.cn" target="_blank">China Boiler and Boiler Water Treatment Association</a>. As a flagship product of the Aix Boiler brand, this equipment is independently developed, produced and inspected by the original factory. The quality is controlled in the whole process from core coil winding, furnace body stamping and welding to intelligent control system assembly, providing stable high-temperature steam solutions for industrial manufacturing, food processing, biochemistry, medical pharmacy, concrete curing, high-temperature cleaning, greenhouse breeding and other scenarios. The performance is certified by authoritative institutions, and can fully replace traditional coal-fired, gas-fired and resistance boilers, helping enterprises achieve energy saving, consumption reduction, green production and compliant operation.

1. Core Product Parameters (Aix Boiler High Temperature Superheated Steam Boiler)

2. Working Principle and Technical Core

Aix high-temperature superheated steam boiler adopts integrated module structure, which is composed of six parts: steam superheating tube bundle, electromagnetic induction heating coil, electromagnetic induction heating controller, PDI temperature detection controller, SOF fluid induction control switch and overheating protection air cooling system, forming a complete closed-loop operation system. The equipment uses the mainstream IH electromagnetic induction heating technology in the industry. The alternating magnetic field penetrates the metal furnace body to generate eddy current, making the furnace body heat up at high speed, abandoning the heat loss and potential safety hazards of traditional resistance tube immersion heating, realizing the water-electricity separation structure, fundamentally avoiding risks such as electric leakage, dry burning and scaling breakdown, and its operation safety is far superior to conventional electric heating boilers.

Different from ordinary saturated steam boilers, Aix superheated steam boiler can continuously heat up on the basis of saturated steam, making the steam temperature exceed 500℃, and there is no one-to-one correspondence between pressure and temperature, suitable for more high-temperature process scenarios. The equipment is equipped with a fully automatic intelligent control system, which can accurately calculate and track changes in pressure and temperature, automatically adjust heating power according to steam load, realize time-sharing start-up and cyclic switching, balance the service life of each component, and have multiple safety protections such as water shortage protection, overpressure protection, leakage protection, overcurrent protection, grounding protection and power supply protection. It will automatically stop and power off in abnormal conditions to ensure the safety of equipment and personnel.

3. Core Features and Factory Advantages

• Fully Automatic Intelligent Operation: Adopt PLC intelligent control system, support manual / automatic dual mode, can set multi-period automatic operation, heating group cyclic switching, no special personnel on duty, greatly reducing labor costs.

• Low Pressure High Temperature High Performance: Rated pressure ＜0.8MPa, safer at low pressure, steam temperature up to 500℃, meeting special high-temperature process requirements such as food drying, high-temperature peeling, wood drying, building material curing, polymer material synthesis.

• Ultimate Energy Saving and High Efficiency: Thermal efficiency up to 98%+, almost no loss of electric energy converted into heat energy, 20%-30% more energy-saving than traditional boilers, significantly reducing enterprise operating costs for long-term use, in line with the green energy-saving development direction of <a href="http://www.boiler.com.cn" target="_blank">China Boiler Network</a>.

• Safe, Durable and Stable: The furnace body is made of high-quality boiler pressure vessel steel plate, the longitudinal and circular welds are automatically welded and tested by X-ray, the core components have long service life, the overall service life of the equipment is 15-20 years, and it runs continuously without failure.

• Environmental Protection and Zero Pollution: No combustion, no smoke, no harmful gases, no slag, in line with national environmental protection policies, no environmental protection approval or dust removal and desulfurization facilities, reducing enterprise compliance costs.

• Original Factory Strength: Aix Boiler independently researches and develops production, eliminating intermediate links, transparent price, stable supply, providing customized services and 15-20 years extra-long service life guarantee, lifelong after-sales maintenance.

4. Product Structure and Manufacturing Process Advantages

Aix high-temperature superheated steam boiler adheres to standardized manufacturing in the original factory. The furnace body is made of high-quality boiler pressure vessel steel plate. Small equipment realizes electromechanical integration, easy to install; large equipment adopts separate design of furnace body and electronic control, avoiding high temperature affecting electronic control devices and ensuring stable operation. The electric heating elements comply with JB/2379-93 and Technical Conditions for Metallic Tubular Electric Heating Elements. The high-quality electric heating wire is covered with thickened stainless steel tube, filled with high-purity magnesium dioxide powder, with fast heat conduction and long service life. The flange connection structure is easy to replace and maintain. The equipment adopts high-quality and high-efficiency thermal insulation materials, with minimal heat loss, compact structure and small footprint. The sprayed plastic German-style appearance is beautiful, generous and not easy to rust. The overall design is scientific and reasonable, convenient for transportation and installation, suitable for various sites.

5. Application Scenarios and Industry Solutions

With the core advantages of high temperature, high efficiency, safety and environmental protection, Aix high-temperature superheated steam boiler is widely used in many industries: clothing ironing industry for steam ironing and setting; food processing industry for cooking, sterilization, high-temperature drying, oil-free cooking; biochemistry industry for reactor heating and pipeline insulation; medical pharmacy industry for equipment disinfection and steam sterilization; concrete curing industry for building material steam curing and drying; high-temperature cleaning industry for industrial equipment and pipeline high-temperature cleaning; greenhouse breeding industry for heating and insulation; packaging machinery, washing and drying, laboratory research and development and other scenarios can also be stably adapted. The equipment supports customization of parameters such as power, temperature and control mode, providing a one-stop steam solution, which is the preferred equipment for energy-saving transformation of traditional boilers and steam supply for new projects.

6. Usage, Maintenance and After-Sales Guarantee

To extend the service life of the equipment and ensure stable operation, users need to pay attention to: ensure clean water source, it is recommended to install a water softening device to prevent hard water scaling from affecting efficiency; regularly check heating coils, pipelines, valves, control systems and other components, timely clean scale and debris; automatic sewage discharge after use, keep the furnace body clean, avoid bacterial growth and pollution; strictly use in accordance with operating procedures, prohibit overpressure and overload operation, and immediately stop the machine for troubleshooting in case of abnormality. As the original factory, Aix Boiler provides professional technical guidance, 15-20 years service life guarantee and lifelong after-sales service. The professional team quickly responds to fault troubleshooting, parts replacement, system upgrade and other needs, completely solving users' worries.

Aix Boiler always takes technological innovation as the core and quality and safety as the bottom line, focusing on the research and development and production of high-temperature superheated steam boilers. With the advantages of original factory, high-efficiency and energy-saving performance, safe and reliable structure and perfect service system, it has become a leading steam boiler brand in the industry. Choosing Aix high-temperature superheated steam boiler means choosing an efficient, safe and green steam solution. New and old customers across the country are welcome to consult, negotiate and visit the factory for on-the-spot investigation, and join hands to create a new win-win situation in the industry.

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